Modernisation of the Sayanogorsk Aluminium Smelter

As part of its programme to boost the range and output of produced alloys, RUSAL is renovating the casthouse of the Sayanogorsk aluminium smelter. Furbishing the smelter’s casthouse with new state of the art equipment will increase the quality and output of produced alloys. The project will also expand the geography of the smelter’s products consumption through creating new kinds of alloys that are now seeing a strong growth in demand. The aluminium alloys now account for 77% of the smelter’s overall output. The facility is expected to boost the share of alloys to 80%. The modernisation programme also includes a complex of measures, aimed at improving the smelter’s environmental performance.

Project Anticipated outcome
Purchase of new cast equipment Increasing the output of aluminium billets and improving their quality
Purchase of equipment that facilitates the controls over the purity of metal Improving the quality of produced billets
Deploying new filter system for billets production The new filter system will enable the facility to start the production of new kinds of billets for the Japanese market
Construction of the second field of the waste disposal area. The object is expected to be commissioned in late 2011. Ensuring compliance of the smelter’s operations with all the applicable environmental regulations, improving the environmental conditions in the area surrounding the smelter site.
Construction of the third field of the caustic waste disposal area. In 2011 RUSAL plans to complete the development of design documentation and get it approved by Russia’s state expert body Glavgosexpertiza. The construction works are planned for 2012. Ensuring compliance of the smelter’s operations with all the applicable environmental regulations, improving the environmental conditions in the area surrounding the smelter site.